Why does the excavator smoke so much?
Recently, the problem of excavator smoke has become a hot topic in the field of construction machinery, triggering extensive discussions especially on social media and industry forums. This article will use structured data analysis to explore the main causes of smoke in excavators and provide relevant solutions.
1. Common causes of smoke in excavators

According to hot discussions on the Internet in the past 10 days and analysis by industry experts, the main causes of smoke in excavators can be divided into the following categories:
| Reason type | Specific performance | Proportion (reference data) |
|---|---|---|
| engine failure | Oil leakage and insufficient combustion | 45% |
| Hydraulic system problems | Hydraulic oil overheated or leaking | 30% |
| short circuit | Aged wires or short circuit | 15% |
| Improper operation | Overloaded work for long periods of time | 10% |
2. Analysis of hot cases
A recent smoke incident from an excavator at a construction site has been played more than 1 million times on the Douyin platform. After review by experts, it was found:
| time | location | Model | direct cause |
|---|---|---|---|
| 2023-11-05 | Jinan, Shandong | A certain brand model 200 | Hydraulic oil pipe burst |
| 2023-11-08 | Shenzhen, Guangdong | A certain brand model 150 | Turbocharger failure |
3. Solutions and preventive measures
For smoke problems caused by different reasons, it is recommended to take the following measures:
| Question type | solution | Prevention advice |
|---|---|---|
| engine failure | Shut down immediately for maintenance | Replace the oil filter regularly |
| Hydraulic system problems | Replace seals | Check the condition of oil pipes monthly |
| circuit problem | Cut off the power for maintenance | Use a waterproof junction box |
4. Opinions of Industry Experts
Professor Wang, an expert from the China Construction Machinery Association, pointed out: "About 60% of recent smoke incidents are related to inadequate daily maintenance. It is recommended that operators:
1. Conduct a 5-minute equipment inspection before daily operations
2. Establish a complete maintenance file
3. Use original parts to replace"
5. The 5 issues that users are most concerned about
According to Baidu Index data, the most searched questions by users in the past 10 days include:
| Ranking | question | search volume |
|---|---|---|
| 1 | Can the excavator still be driven if it emits smoke? | 12,500 times |
| 2 | How much does it cost to repair a smoke problem? | 8,200 times |
| 3 | How to determine the cause of smoke | 6,700 times |
6. Latest technology trends
In response to the smoke problem, some manufacturers have launched intelligent monitoring systems:
• A new generation model of a certain brand is equipped with real-time temperature alarm function
• IoT technology enables remote fault diagnosis
• Application of new flame-retardant materials to reduce fire risk
From the above analysis, it can be seen that the problem of excavator smoke needs to be solved systematically from three aspects: prevention, diagnosis and treatment. It is recommended that users maintain the equipment regularly and stop the machine for inspection immediately if smoke is encountered to avoid greater losses.
check the details
check the details